Electrovert Omniflo 7

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Electrovert Omniflo 7 in zeer goede conditie.
bouwjaar: 2002
Features:
 - Seven (7) heating zones (seven top and seven bottom forced convection heaters).
- One piece cast aluminum panel heaters with embedded heating elements.
- One (1) high volume forced convection blower in top and bottom zones 1 to 5. Zones 6 and 7 have two (2) forced convection blowers each on the top and one (1) forced convection blower each on the bottom.
- Three (3) speed settings for blowers, providing approximately 100%, 75%, and 50% of convection flow. (Zone 1 blowers can be independently locked to low speed via software to reduce the total nitrogen consumption and oxygen ppm levels.)
- Blower failure detection (including blower power failure) with feedback to computer and on-screen warning.
- One (1) mechanical power lifts with ratchet clutch to provide computer controlled automated opening and closing of external hood and upper part of heating chamber tunnel, allowing full access to interior.
- Multifunctional custom extrusion tunnel walls providing captive hardware mounting slots, integral nitrogen feed line, positive chamber sealing, and thermocouple wireways.
- Access to cooling zones is independent of heated chamber section.
- Two (2) cooling zones (top cooling only).
- One (1) high volume forced convection blower in each top cooling zone.
- Three (3) speed settings for blowers, providing approximately 100%, 75%, and 50% of convection flow. (Blower speed settings are independent between cooling zones, providing adjustable cooling rates. Cooling Zones 2 & 3 also have on/off capability.)
- Cooling Zone 1 (Exhaust/Cooling module) includes two lip vents with one cross-flow blower in between; first vent goes to exhaust system; second vent recirculates via plenum to blower inlet to reduce exhaust system requirements.
- Cooling Zone 2 includes one lip vent with one cross-flow blower; flow inlet recirculates via plenum to blower inlet to reduce exhaust system requirements. (Flow inlet draws ambient air for maximum product cooling).
- Thermocouple in Cooling Zone 1 to monitor cooling zone temperature; user selectable alarm parameters. (Thermocouple monitors forced gas convection temperature.)
- Mesh Belt conveyor; 304 stainless steel
- DC motor with closed-loop speed control; pulse feedback from digital shaft encoder
- Product input photocell for on-screen product monitoring and recipe specific work-in-process tracking - Conveyor direction: left-to-right  

Technische Specificaties:

FORCED CONVECTION HEATING MODULE

Notes

Heating chamber length

98.0” (2489 mm)

dimension does not include the length of the cooling module

Panel heater dimensions

Length: 12.0” (305 mm) each

 

 

Width: 24.0” (610 mm) each

 

Heater power rating

8000W per panel heater @ 240/415/480V in zones 1 and 7 (top and bottom)

 

 

4320W per panel heater @ 240/415/480V in zones 2 - 6 (top and bottom)

 

 

1000W per rail heater @ 240/415/480V

Optional

Maximum heating capacity

77.2 kW (263,600 BTU/hr) @ 240/415/480V

 

Heater control

Proportional-Integral-Derivative (PID) heater control

Software adjustable

Thermocouples

K-type

grounded junction; stainless steel sheathedstainless steel overbraid

Heater temperature range

0 ° - 280° C (0° - 536° F)

measuring forced convection gas temperature

High temperature protection

Process temperature deviation alarms

factory set defaults, user selectable parameters

 

High temperature limit alarm

factory set defaults, user selectable parameters

 

Thermocouple failure detection

non-adjustable

Temperature control accuracy

±1 ° C (±2 ° F) at no-load steady state.

 

Bare board maximum ΔT

Without Rail Heaters: ±4 ° C (±7 ° F)

Typical is less than ±2 ° C (±4 ° F)

 

With Rail Heaters: ±2 ° C (±4 ° F)

Typical is less than ±1 ° C (±2 ° F)

Forced convection blowers

High volume forced convection; high temperature sealed bearing; built-in thermal overload protection; class F insulation; re-useable silicone gaskets; quick release electrical connections

 

Blower rating at 0 static pressure

160 cfm (270 m3 /hr), 50/60Hz, 230 VAC, 115 W, 0.50 amp

 

Total forced convection

Note: Differences in cfm rating between 50 Hz and 60 Hz show less than ±2 ° C (±4 ° F) thermal profile variance between identical process parameters on typical assemblies.

 

60 Hz

50 Hz

Top (9 blowers):

1440 cfm (3240 m3/hr)

1368 cfm (3078 m3/hr)

Bottom (7 blowers):

1120 cfm (2700 m3/hr)

1064 cfm (2565 m3 /hr)

Total (16 blowers):

2560 cfm (5940 m3/hr)

2432 cfm (5643 m3 /hr)

Typical start-up time

Ambient to full process ready state: 15 min. (±5 min.)

Start-up time may be influenced by convection speed, process temperature setpoints, and power limiting feature.

FORCED CONVECTION AIR COOLING MODULE

Notes

Cooling chamber length

32” (812 mm)

 

Thermocouple(s)

K-type

grounded junction; stainless steel sheathed; stainless steel overbraid

Cooling temperature alarm range

50° - 115° C (122° - 239° F)

measuring forced convection gas temperature

High temperature protection

High temperature limit alarm (factory set defaults, user selectable parameters

 

 

Thermocouple failure detection (non-adjustable)

 

Forced convection blowers

High volume forced convection; quick release electrical connections

 

Blower rating at 0 static pressure

350 cfm (595 m3 /hr), 230 VAC, 50/60 Hz, 64 W, 0.28 amp

 

Total forced convection:

60 Hz

50 Hz

Cooling Zone 1 (1 blower):

350 cfm (595 m3 /hr)

≅ 332 cfm (565 m3 /hr)

Cooling Zone 2 (1 blower):

350 cfm (595 m3 /hr)

≅ 332 cfm (565 m3 /hr)

Total Cooling (2 blowers):

700 cfm (1190 m3 /hr

≅ 664 cfm (1130 m3 /hr)

Note: Differences in cfm rating between 50 Hz and 60 Hz show less than ±2 ° C (±4 ° F) thermal profile variance between identical process parameters.

CONVEYOR MODULE

Notes

DC permanent magnet motor

1/4 hp, with speed reduction gearbox

 

Conveyor speed

1 to 70 in/min (3 to 178 cm/min)

 

Speed accuracy

±0.4 in/min (±1.0 cm/min)

 

Mesh belt process width

21” (533 mm) maximum usable process; 22” (559 mm) overall belt width

With Combination Conveyor option, the maximum usable mesh belt width is 19” (480 mm)

Pin Chain Conveyor Process Width

Min: 2.0” (50 mm)

2.75” (70 mm) if equipped with CBS Conveyor

 

Max: 20.0” (508 mm)

Standard DualTrak Conveyor Process Width

Min: 2.0” (50 mm) per process lane

 

 

Max: 7.4” (188 mm) per process lane

 

Conveyor chain pin length:

Std: 0.189” (4.8 mm)

 

 

Opt: 0.118” (3.0 mm), 0.291” (7.4 mm), or custom lengths upon request

 

Conveyor rail parallelism:

±0.020” (±0.5 mm)

 

Process height

Belt: 2.50” (64 mm)

 

 

Rail: 1.50” (38 mm) above; 1.0” (25 mm) below

 

Conveyor height from floor

Belt: 32” (813 mm) to 36” (914 mm); adjustable by leveling bolts

Note: The height can be raised to meet SMEMA standards. Please consult factory for details.

 

Rail: 33” (838 mm) to 37” (940 mm); adjustable by leveling bolt

Mechanical clutch torque rating

180 lb-in (20.3 Newton-m) for standard mesh belt conveyo

 

 

300 lb-in (33.9 Newton-m) for optional pin chain or combination conveyor

 

 

85 lb-in (9.6 Newton-m) for motorized pin chain width adjust

 

Center Board Support

Requires 0.12” (3 mm) clear track on circuit board

 

Semi-automatic pin chain oilers

Located at load end of conveyor rails; manual valve control and drip-rate adjustment

Note: Oilers must be configured to use 10cc’s of oil per lubrication, set to approx. one drip every 7 to 10 seconds. Reference owner’s manual for lubrication intervals

POWER SPECIFICATIONS

Notes

STANDARD:

220-240 VAC, 3-phase, 50 / 60 Hz

(4 wires: 3 phase, 1 ground)

 

380-415 VAC, 3-phase, 50 H

(5 wires: 3 phase, 1 neutral, 1 ground)

 

440-480 VAC, 3-phase, 60 Hz

(4 wires: 3 phase, 1 ground)

EXHAUST SPECIFICATIONS

Notes

STANDARD AIR OPERATION

 

 

Load-end: 150 cfm (255 m3 /hr) at the 4” (102 mm) stack (minimum requirement

 

Unload-end: 300 cfm (510 m3 /hr) at the 4” (102 mm) stack (minimum requirement)

 

Water gauge pressure drop: 1.0” (25 mm) for each 4” (102 mm) stack on the machine

 

PHYSICAL CHARACTERISTICS

Notes

Dimensions

Length 193.6” (4917 mm)

The height dimension listed is with the leveling legs at the maximum height setting, excluding the optional light tower.

 

Width: 51.3” (1304 mm)

 

Height: 56.0” (1422 mm)

Conveyor height

Mesh Belt: 32.0” to 36.0” (813 mm to 914 mm)

 

 

Pin Chain: 33.0” to 37.0” (838 mm to 940 mm)

 

Access clearance

Front: 20.0” (508 mm)

 

 

Rear: 26.0” (660 mm)

 

Machine weight:

Per leg: 660 lbs. (376 kg)

 

 

Total: 3960 lbs. (2258 kg)

 

Noise levels:

Front: 65 dbA

The noise levels listed were measured at a 3 foot distance from the equipment per OSHA standards.

 

Rear: 65 dbA

 

Load end: 71 dbA

 

Unload end: 72 dbA


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