DIMA HP110 Pick en Place

HP-110

St. Opt.

Remarks

Tact Time

1.16 sec/QFP with Area CCD Camera

S

Simultaneous with 2 pipettes

0.85 sec/chip with Close Loop Electromechanical Alignment

O

Simultaneous with 2 pipettes

Optimal Placement rate

3125 on IPC 9850 using Area SCC & LCC Camera’s

S

Simultaneous with 2 pipettes

4200 on IPC 9850 using CLEA

O

Simultaneous with 2 pipettes

Nominal Placement rate

2500 – 3500 cph

S

Real mounting time

Applicable components

0201 - Chip, Melf, SOT, SOIC,

TSOP, TNT, PLCC, QFP, BGA, BGA, LCC

Field of view 42 x 42mm mm (1,65”) Fine pitch down to 0,4mm (16 mil)

S

Area SCC & LCC CCD Camera’s

Mounting accuracy (X,Y) 3

50 with Area CCD Camera

S

100 on Close Loop Electromechanical Alignment

O

Mounting accuracy (φ) 3

0,09˚

S

Mounting repeatability 3

X,Y 50 for QFP’s 32mm, pitch 0,4mm, φ (0,09˚)

S

Mounting angle

0 up to 360 degrees free programmable

S

Number of heads

Single gantry with two independently controlled pipettes.

S

Alignment system

SCC CCD Camera with illumination utilising the ESI^® Correctplace vision system

S

LCC CCD Camera with bottom and side illumination utilising the ESI^® Correctplace vision system

S

CCD Camera attached to Pick and Place head for Fiducial recognition and feeder alignment

S

Independent intensity control for each illumination group Stand. package library with odd shape programming module

S

Close Loop Electromechanical Alignment (CLEA)

O

Tool exchange station

12 nozzle positions

S

All models are standard equipped with the exchange station

Types of nozzles available

SMCS-2705 SMCS-2710 SMCS-2715

SMCS-2720 SMCS-2730 SMCS-2750

S

Applicable on both CLEA and Vision recognition

HP-2703 HP-2706

O

Applicable on CLEA system

Component weight

Max. 35 gram

Component Height

Max. 12mm

S

Customised solution possible on request

Placement system

Single gantry dual pipettes placement head

S

Placement force

From 1,01N up to 1,51N for the spring loaded tools

S

Force is different for larger diameter spring loaded tools

Maximum number of intelligent feeders

HP-110

Tape feeders:

8/12mm 88 positions

16mm 44 positions

24mm 44 positions

32mm 29 positions

44mm 22 positions

Vibratory feeders :

SO8 to 16 132 positions

A specification document for stick feeder adapters is available on request

Handling of tray’s

Manual tray feeder Max. Tray Size 145 x 335mm (5,7” x 13,2”)

S

Delivered with standard configuration.

Mounted in Portrait Max. PCB size is 400 x 340mm

Manual tray feeder Max. Tray size 330 x 335mm (13” x 13,2”)

O

Mounted in Landscape Max: PCB size is 270 x 340mm

Tray sequencer for up to 6 tray’s (uses 15 feeder positions)

O

Can be added later

Component packing

Tape according to IEC/EIA-J/JEDEC: 8-44mm

S

Tape reel diameter maximum: 380mm (15”)

Maximum height of pre-mounted components

16mm on placement side (0,47”) 30mm on non-placement side (1,18”)

S

Special applications upon request

PCB Dimensions (X,Y)

HP-110

Special applications upon request

Min : 30 x 30mm Max: 300 x 450mm

PCB Weight

Max: 2 Kg

S

Special applications upon request

PCB Thickness

Min: 0,4mm (0,016”)

Max: 3,2mm (0,16”)

S

Special applications upon request

Non-mountable area

Board top side: 4mm from front and rear side board edge (0,16”)

Special applications upon request

Board bottom side: 5mm from front and rear side board edge (0,2”)

Special applications upon request

PCB Material

Phenolic/FR4/Composite Materials and Ceramic boards

PCB Warpage

O,5mm up – 1,0mm down

PCB Positioning

Fiducial recognition through ESI Correctplace^® Teach-in of holes or Odd shape lands is possible

PCB entry detection through optical sensor

According SMEMA interface

PCB Stopper cylinder

According SMEMA interface

PCB transport height

865mm – 970mm

SMEMA 953mm ± 12,5mm (37,5” ± 0,5”)

PCB transport direction

Left to right, right to left, left in left out and right in right out

According SMEMA interface

PCB Transport width

Front rail fixed and rear rail adjustable (manual)

PCB Loading time & alignment

Approximately 2,3 seconds

Loading and alignment time

Control System

Pentium PC ≥ 2,5 GHz 15” LCD monitor

≥256MB RAM Memory PCI Frame Grabber CD-ROM drive Network adapter 1.44Mb floppy drive 3.5”

Depending on momentary Specifications

User interface

DIMA Soft one key operation software Keyboard with integrated tracker ball

Software features

All in one graphical user interface Online PCB editing tool Management information data Net workable freeware DIMAsoft Calibration and service software Feeder layout proposal

User management

Required material calculation

Barcode feeder programming Cad Converting Software Generic Post Processor Software Offline feeder programming Batch traceability

Machine dimensions and weight

HP-110

Length: 1200

All sizes are footprint size of machine including feeders mounted in machine

Width: 1500

Height: 2200

Weight: 450 Kg without feeders

800 Kg with full feeder configuration

Safety Standards

EN 292, EN 294, EN 349, EN-418, EN 614, EN-953, EN 1050, EN

55011, EN 50082-1, EN 60204-1

CE-safety is part of system design.

Warning lights

Green light on: The machine is assembling a PCB Green light blinks: The machine is ready to start production

Orange light on: The machine is initialising or will not be able to finish

a PCB because a feeder is empty

Orange light blinks: The machine has stopped because a feeder that is empty, or because the operator has stopped the production

Red light on: A machine error has occurred.

Red light blinks: A serious machine error has occurred.

Electric power

Voltage: 220- 240Vac

Frequency: 50 – 60Hz

Consumption: 2500 Watt

Air supply

Pressure: 6.5-7 Bar or 94-102 PSI

Quality: air that has been cool dried and filtered with a 3 m filter

Consumption: at least 80 l/ min

Connection: PU-6 air hose (outer diameter 8.3mm, internal diameter 5.9mm)

Operating temperature

15 till 40 degrees Celsius

Specifications guaranteed 18 till 30 Cº

Humidity

20 till 90% no dew

Noise

≤ 70 dB(a)

Specifications dual pipette placement head

Number of axis

2

Axis configuration

X and Y AC / DC servo motors with Linear encoder and digital motion controller

Z-axis sequence

2 separate DC servo motors

φ -axis

2 separate DC servo motors (Encoder mounted on Z-shaft)

Pick up error detection

Through vacuum check or vision verification

Mounting angle

Definable from 0° - 360° degrees

Nozzle types

8 different shapes

Encoder resolution

X and Y 0.001 mm/pulse

φ: 0.09°

Z: 0.04mm

Head position accuracy

X = 0.010mm Y = 0.010mm

Speed

X and Y 1750mm/sec

Acceleration

X and Y 15000mm/sec² (1,5G)

Specifications

Maximum height of pre-mounted components

16mm on placement side (0,47”) 30mm on non-placement side (1,18”)

Special applications upon request

PCB Dimensions (X,Y)

Min : 30 x 30mm Max: 300 x 450mm

Special applications upon request

PCB Weight

Max: 2 Kg

Special applications upon request

PCB Thickness

Min: 0,4mm (0,016”)

Max: 3,2mm (0,16”)

Special applications upon request

Non-mountable area

Board top side: 4mm from front and rear side board edge (0,16”)

Special applications upon request

Board bottom side: 5mm from front and rear side board edge (0,2”)

Special applications upon request

PCB Material

Phenolic/FR4/Composite Materials and Ceramic boards

PCB Positioning

Fiducial recognition through ESI Correctplace^® Teach-in of holes or Odd shape lands is possible

PCB entry detection through optical sensor (HP-110)

According SMEMA interface

PCB Stopper cylinder (HP-110)

According SMEMA interface

PCB transport height

865 –970mm

SMEMA 953mm ± 12,5mm (37,5” ± 0,5”)

PCB transport direction

Left to right, right to left, left in left out and right in right out

According SMEMA interface

PCB Transport width

Front rail fixed and rear rail adjustable (manual)

PCB Loading & alignment time

Approximately 2,8 seconds

Loading and alignment time