Seamark A6500 AOI Inspection

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Overview

The A6500 Automated Optical Inspection Machine:

  • Equipped with 5M pixels imported high-speed industrial camera and telecentric industrial lens, with high precision and high speed
  • Standard RGBW ring 4-channel light source are provided to meet the needs of various process substrate measurement
  • Independent R&D team for software, using more than 30 excellent vector algorithm, suitable for a variety of component processes and testing requirements
  • Powerful and detailed SPC report function, precise image analysis and processing system
  • Can be placed before or after reflow oven process
  • To support offline programming and remote debugging
  • Automatic identification of 1D/2D bar codes
  • Support one person, multiple machines, centralized control and management of production line
  • Support to connect MES system
A6500 AOI MachineITEMSPECIFICATION
Recognition SystemInspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
 CameraDistal high speed CCD 5M Pixel camera
 Resolution20um(25um/15um for option)
 LensHigh-resolution telecentric Lens
 Depth of focus5mm (High depth of field lens can be selected for special requirements)
 Lighting SourceRings RGB LED lighting. Optional: special white coaxial lighting.
 FOV40×40mm (20um) ,
30×30mm(15um)
 0201 Chip<7.6ms
 Per-image Time220~450ms
 Paste Printing DefectsMissing, overflow, insufficient, pasting open, stain
 Component DefectsMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
 Solder DefectsOverflow, insufficient, short solder, stain
 Wave Soldering InspectOverflow, insufficient, short, Excess Solder, solder void
 Inspection Items0201&0.4mmpitch (20um)
01005& 0.3mm pitch(15um)
Mechanical SystemPCB ConveyorLeft to right(Optional, right to left)
PCB fixing: bottom-up, PCB warp correction.
Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
Orbit clearance: 900±20mm
 PCB Size50×70mm-400×330mm
 PCB Thickness0.5mm – 3.0mm
 PCB Warp Tolerance<2mm(Fixture-assisted deformation correction)
 Component ClearanceTOP≤30mm, BOT≤30mm(customized for special requirements)
 DriverAC server, camera moves in the directions of X/Y.
 Orientation<10um
 Moving SpeedStandard:500mm/s,Max:800mm/s
Soft SystemOperation SystemMicrosoft Windows 7 X64
 CharacteristicBasis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、Luminance Extraction 、Color Distance, for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points
 OperationGraphic programming, Chinese, English
 ProgrammingCAD、handwork programming, Support offline programming(Optional)
 ComputerIndustrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
 Display21 inch TFT
NetworkMulti machine controlThe operator can control multi same machines in the control terminal
 NetworkNG adaptable, check and correct PCBA defects at repair station
 Communication portSMEMA, RS232,RJ45
OtherAir Supply0.5MPA.80cm³/min
 Machine Dimensions100×96×160cm
 Weight~670kg
 Power SupplyAC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside
 Working EnvironmentTemperature10-40℃, humidity 30-80% RH

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