Seamark 3D Solder Paste Inspection
The 3D Solder Paste Inspection Machine:
3D Solder Paste Inspection Machine (3D SPI) is a SMT testing device that calculates the solder paste height printed on PCB board by triangulation method based on optical principle.
The double digital projection grating structure ensures that the effective visual field of the product is not disturbed by shadows; 5MP high-speed plane array camera and telecentric lens are used to ensure the extremely high image quality and effect; The real color image and analog image function are used to detect the 3D quality of solder paste and red glue process; To support the data import of Gerber, CAD and other formats, The programming is fast and easy, average 5~10min.
| 3D SPI Machine | ITEM | SPECIFICATION | |
|---|---|---|---|
| Inspection System | Camera | Digital High Speed CCD 5M Pixel | |
| Lamp-house | Ring R/G/B LED | ||
| FOV | 36*36m(18μm）, 30*30m(15μm） | ||
| Speed Per FOV | 0.35~0.45sec/fov | ||
| items | Solder/Red gum: Volume、Area、Height、Shape、Shift、Bridge、Overflow | ||
| Defects | Missing、Shift、Excessive, insufficient, Bridge、Pull、Collapse, Shape、Gold finger、Height、Overflow | ||
| Height Range | 1~1000um | ||
| Area Range | 0.15mm×0.15mm~10mm×10mm | ||
| Height Detection Resolution | 0.37um | ||
| Height Accuracy on Certificated Target | 1um | ||
| Height/Area/Volume Repeatability | <1um@3sigma(height) <1%@3sigma(Area, Volume) | ||
| GR&R | 8% | ||
| CPK | 1.7>CPK>1.33 | ||
| Mechanical System | PCB Conveyor | Bottom-up fix; Auto transmit and width correct based on SMEMA;Height: 900±20mm | |
| PCB Size | 50x50mm~400x330mm | ||
| PCB Thickness | 0.5~3.0mm | ||
| Max PCB Warp | <2mm | ||
| X,Y Platform | Driver | AC servo system | |
| Orientation | <1μm | ||
| Moving Speed | 700mm/s | ||
| Software System | Operation System | Microsoft Windows 7 X64 | |
| Control& Recognizing | Characteristics | Dual 3D Projection(Single optional)avoid shadow and reflection | |
| Operation | Graphic programming, Chinese, English | ||
| Result | 2D/3D true color | ||
| MARK | 2 Common Marks can be chosen, or muti-marks can be chosen and skip function of array boards | ||
| Programming | Gerber 274D/X、CAD，Offline program，Bare Board Teach | ||
| Barcode Recognition | One dimensional code, 2D Barcode | ||
| MES Support | Standard port available | ||
| SPC | Offline SPC | Support | |
| SPC Chart | Any Time Chart(（excel、jpg、bmp ），histogram and control chart to show volume、area、height、shift | ||
| Control System | Computer | Industrial computer：Intel Quad-core CPU Memory:8G，Hard disk:1TB | |
| Display | 19 inch TFT | ||
| Others | Air Supply | 0.5MPA,40cm³/min | |
| Machine Dimensions(L*W*H) | 110x110x165cm | ||
| Weight | About 650 KG | ||
| Power Supply | AC220V±10%，50/60Hz，1200W | ||
| Working Environment | Temperature: 10-40℃，Humidity: 30-80%RH |
