Seamark Z5P Offline AOI Inspection
The Z5P Off-line Automated Optical Inspection Machine:
- Can be effectively used in after printing, before reflow,after reflow, wave soldering, and other related non-standard testing.
- Intelligent program control, can call programs automatically by the camera identify the barcode or label on the PCB.
- Can communicate with other station equipment through the communication module, and seamless docking with MES.
- Software testing algorithm can be flexibly and freely combined to improve the control accuracy.
- Support large data server mode, can central centralized control by SPC software, one operator control multiple devices.
- Intelligent data alarm function, according to the user's production management needs to control the data, special alert information needs to be recognized by administrator, to ensure strict control the product quality.
| Z5P Off-line AOI Machine | ITEM | SPECIFICATION | |
|---|---|---|---|
| Recognition System | Inspection | Using multiple algorithms synthetically such as WIDM, Color Image contrast technology. Color extracting technology, similarity, two-value handling technology , OCR Contour analysis, Solder ball inspection and Wave DIP analysis technology and so on. | |
| Camera | 5 MP Color camera:20um（15um for optical） | ||
| Lamp-house | 3 Rings RGB LED lamp-house, with special coaxial optical for option. | ||
| Image processing speed | 0201 Chip | < 10ms standard height | |
| Per-image Time | <170ms standard height | ||
| Inspection Items | Paste Printing Defects | Misaligned, overflow, insufficient, pasting open, stain | |
| Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | ||
| Solder Defects | Overflow, insufficient, short solder, stain, false solder | ||
| Wave Soldering Inspect | Overflow, insufficient, short solder, stain, false solder | ||
| Anti Static Measures | Anti static electric outlet, anti static wreath | ||
| Mechanical System | PCB Size | 25x25mm-480*330mm (Can Customized Size) | |
| PCB Thickness | 0.5 - 2.5mm | ||
| PCB Warp Tolerance | <2mm | ||
| Component Clearance | TOP≤28/option:55mm, BOT≤75mm | ||
| Minimum Space Parts | 20um:0201Chip,0.4PitchlC 15um:01005Chip, 0.3Pitch IC | ||
| X, Y PLATFORM | Driver | AC servo system | |
| Orientation | <10um | ||
| Moving Speed | 700mm/s | ||
| Software System | Operation System | Microsoft Windows 10 | |
| Controlling &Recognizing | Characteristics | Automatic call the program & identify the top or bottom side of the PCB; Support no PCB programming; Intelligent communication, docking with MES: Intelligent data alert function;Support the central centralized database model | |
| Operation | Graphical programming, easy to operate; Multiple algorithms can be free combination; Support offline programming & debugging; Automatically generate SPC reports. | ||
| Mark | Mark Numbers | 3 marks can be chosen | |
| Recognizing Speed | 0.5s/pcs | ||
| Controller | Computer | Industrial Computer,CPU:I3CPU,Memory:16G,Harddisk:2TB | |
| Display | 22 inch TFT | ||
| Other | Machine Dimensions | 87x104*130cm | |
| Weight | ~360kg | ||
| Power Supply | AC220V, 10%, single phase 50/60H乙 power consumption 800W |
