Seamark A6500 AOI Inspection
The A6500 Automated Optical Inspection Machine:
- Equipped with 5M pixels imported high-speed industrial camera and telecentric industrial lens, with high precision and high speed
- Standard RGBW ring 4-channel light source are provided to meet the needs of various process substrate measurement
- Independent R&D team for software, using more than 30 excellent vector algorithm, suitable for a variety of component processes and testing requirements
- Powerful and detailed SPC report function, precise image analysis and processing system
- Can be placed before or after reflow oven process
- To support offline programming and remote debugging
- Automatic identification of 1D/2D bar codes
- Support one person, multiple machines, centralized control and management of production line
- Support to connect MES system
| A6500 AOI Machine | ITEM | SPECIFICATION |
|---|---|---|
| Recognition System | Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms. |
| Camera | Distal high speed CCD 5M Pixel camera | |
| Resolution | 20um（25um/15um for option） | |
| Lens | High-resolution telecentric Lens | |
| Depth of focus | 5mm (High depth of field lens can be selected for special requirements) | |
| Lighting Source | Rings RGB LED lighting. Optional: special white coaxial lighting. | |
| FOV | 40×40mm (20um) , 30×30mm(15um) | |
| 0201 Chip | <7.6ms | |
| Per-image Time | 220~450ms | |
| Paste Printing Defects | Missing， overflow, insufficient, pasting open, stain | |
| Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | |
| Solder Defects | Overflow, insufficient, short solder, stain | |
| Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |
| Inspection Items | 0201&0.4mmpitch （20um） 01005& 0.3mm pitch（15um） | |
| Mechanical System | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Orbit clearance: 900±20mm |
| PCB Size | 50×70mm-400×330mm | |
| PCB Thickness | 0.5mm – 3.0mm | |
| PCB Warp Tolerance | <2mm（Fixture-assisted deformation correction） | |
| Component Clearance | TOP≤30mm, BOT≤30mm（customized for special requirements） | |
| Driver | AC server， camera moves in the directions of X/Y. | |
| Orientation | <10um | |
| Moving Speed | Standard：500mm/s，Max：800mm/s | |
| Soft System | Operation System | Microsoft Windows 7 X64 |
| Characteristic | Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、Luminance Extraction 、Color Distance， for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points | |
| Operation | Graphic programming, Chinese, English | |
| Programming | CAD、handwork programming, Support offline programming（Optional） | |
| Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB | |
| Display | 21 inch TFT | |
| Network | Multi machine control | The operator can control multi same machines in the control terminal |
| Network | NG adaptable, check and correct PCBA defects at repair station | |
| Communication port | SMEMA, RS232,RJ45 | |
| Other | Air Supply | 0.5MPA.80cm³/min |
| Machine Dimensions | 100×96×160cm | |
| Weight | ~670kg | |
| Power Supply | AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside | |
| Working Environment | Temperature10-40℃, humidity 30-80% RH |
